DC Drive Modernization

Just because your DC crane looks like it was built when phones had rotary dials doesn’t necessarily mean you need to invest in an entirely new crane. It does mean the time has come to upgrade its “brain”.

How can your facility improve with a digital DC drive upgrade?

  • Eliminate the need for speed control resistors and reversing contactors, saving valuable space along with reduced complexity
  • A digital microprocessor controls motor speed, enabling smooth acceleration & deceleration
  • Repeatable and accurate speed settings allow for precise load positioning, down to 5% speed regulation
  • Reduced cycle time with faster light-load speeds; the Micro-Speed™ feature allows for even finer speed control
  • Solid-state design means fewer components, and modular construction means easy installation; replacing parts and circuit boards is quick and easy
  • Built-in diagnostics help troubleshoot crane performance and keep your crane up and running
  • Free service & support is available 24/7
  • The simple parameter structure is very similar to our IMPULSE AC drives, and the DataLogger Series 4 keypad is standard. If you’re comfortable with our AC drives, the OmniPulse DDC-S2 is seamless

 

This microprocessor-based, solid-state, four-quadrant DC-to-DC control is designed for series, shunt, or compound wound motors. It eliminates hazardous and high-maintenance contactor controls, reducing energy expenses and maximizing efficiency. The OmniPulse DDC Series 2 is also ideal for a drop-in drive replacement swap; a common choice for modernization.

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Upgrade your drives, machine room, energy bills, and your tech & mechanical capabilities to the 21st century and beyond.

Your crane system might be under a lot of stress, but you don’t have to be. DC Drive modernization will help keep your production on track and your costs down. Your local Magnetek Material Handling Sales Representative is there to explain the advantages and assist with the modernization process.

The OmniPulse DDC Series 2 is the smart choice in crane control that will pay dividends and provide your facility with a competitive advantage for years to come. Your crane controls may have been installed a long way back, but there’s no reason your productivity should be stuck in the past.

Reach out or call Magnetek directly at 1-800-288-8178. And don’t forget; our products are backed by Magnetek’s superior application expertise and aftermarket support—available 24/7, 365 days a year.

 

(Don’t) Make Me Sway: The Lowdown on Sway Control

Sway Control SystemSway Control Systems (SCS) improve productivity by allowing the crane operator to concentrate on load engagement and disengagement rather than focusing on minimizing load swing. An SCS also enhances the accuracy of load placement and reduces material damage caused by incidental contact of swinging loads.

Magnetek’s Sway Control System custom software is embedded in our IMPULSE®•G+ Series 4 variable frequency drives for new or existing crane control systems without the need for external programmable logic controllers or costly height measurement devices.

“Manually operated cranes can account for as much as 20% of the production cycle,” said Aaron Kureck, Magnetek’s director of product management and development. “Utilizing sway control on overhead or gantry cranes can reduce operator fatigue and the need for extensive operator training.”

A crane with sway control allows an operator to use full speed commands for all movements, meaning shorter cycle times. Field tests have demonstrated that sway control improves productivity by 25-50%. Properly designed and adjusted sway control systems can minimize load sway by 85-95%, decreasing the risk of damage and personal injury.

Sway control is able to increase throughput in automated handling systems by allowing higher operating speeds and faster acceleration and deceleration rates than would be possible with a manually controlled system. A fully automated system controls the load, prevents dangerous sway at every phase, and stops the load precisely at the target, every time.

Closed loop systems are best utilized on high-cycle outdoor systems such as container cranes that are subject to external influences like wind, justifying the higher initial cost and maintenance expense.

Open loop systems have an economic advantage over mechanical means or closed loop systems with feedback and are best applied in industrial applications where wind and external influences may be of less significance.

For more information about sway control, visit www.magnetekmh.com.

Spotlight on Success: Hoover Dam Modernization

Hoover Dam

Magnetek’s Material Handling team spent time working inside the Hoover Dam’s concrete structure alongside Precision Crane & Hoist Services of Nevada to modernize the facility’s aging AC static crane controls with state-of-the-art control technology developed by Magnetek.

The Hoover Dam has two power plant wings, one located in Nevada and one located in Arizona. Each wing is 650 feet long and rises nearly 300 feet above the foundation of the power plant. Two 300-ton cranes are located inside each power plant wing and are used to move and maintain the 17 main vertical hydraulic turbines housed within the wings.

The Hoover Dam Power Plant, one of the United States’ largest hydroelectric installations, generates approximately four billion kilowatt-hours of hydroelectric power on average each year, enough to serve 1.3 million people in Arizona, Nevada, and California.

Magnetek controls were retrofitted on each of the four 300-ton cranes over a seven-month period, which began in December 2014. The new crane control systems utilize Magnetek’s technologically advanced drives and radio controls, providing crane operators at the Hoover Dam Power Plant with improved productivity, safety, and reliability.

To learn more about Magnetek’s success stories, visit www.magnetek.com/mhSuccess.

Video: We’re Always in Motion at Magnetek

 

We’re always in motion at Magnetek. Whether it’s material handling, mobile hydraulic, elevator, or mining, we are always working to enhance your success. We place great importance not only on what we do, but how we do it—and our commitment to responsible business practices allows us to promote and support success both at home and in the communities we reach.

Magnetek is:

  • America’s largest supplier of digital drive systems for industrial cranes and hoists. We provide Energy Engineered® drives, radio remote controls, braking and collision avoidance subsystems, motors, and more.
  • The world’s largest independent builder of digital motion control systems for elevator. We specialize in designing and manufacturing highly integrated Energy Engineered motion-control subsystems for elevators, serving the world’s foremost ‘lift’ builders.
  • In underground mining, we focus on coal, building a new generation of digital drive systems that enable mining equipment to recover this resource for refinement to produce “clean coal” energy.

Magnetek is dedicated to meeting your needs, wherever and whenever you need us. Watch our overview video to see where we’ve been and where we’re going.

Learn more at www.magnetek.com.

 

Take a Quick “Flip’ Through Magnetek’s Product Guide

 

Take a few moments to “Flip” through Magnetek’s Material Handling quick reference product guide for a fast look at our expansive selection of innovative products including:

All of Magnetek’s products are backed by the industry’s best warranty and service policy. In fact, our highly trained team of service technicians offers superior aftermarket support—24/7, 365 days per year.

We also provide on-site technical support, emergency crane control replacement, and on-site and in-house training programs. Our team is unsurpassed at providing you with service and support when and where you need it.

Click Here to take a quick look at Magnetek’s extensive line of Material Handling products.

New Magnetek Blog!

Welcome to Magnetek Material Handling’s new blog!

This blog will be packed with informative discussions on power control solutions that will improve the productivity and safety of material handling systems. Explore solutions and success stories that will improve the way materials are managed in your facility.

Be notified of the latest posts – enter your email address under “Follow Blog” in the right sidebar.

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The first 100 Blog followers will be entered into a drawing to win one of five $100 Amazon gift cards!

 

 

Note: Employees of Magnetek and Columbus McKinnon Corporation are ineligible for the drawing.